
Major Preventive Overhaul Service (Planned Overhaul) in Mozambique
Engineering Excellence & Technical Support
Major Preventive Overhaul Service (Planned Overhaul) High-standard technical execution following OEM protocols and local regulatory frameworks.
Advanced Diagnostic Assessment & Predictive Maintenance Integration
Leveraging cutting-edge diagnostic tools and sensor data, we provide a comprehensive pre-overhaul assessment to identify potential failure points and integrate predictive maintenance strategies, ensuring your assets operate at peak efficiency post-service and minimizing future unplanned downtime in Mozambique's demanding operational environment.
Specialized Component Reconditioning & Material Upgrades
Our skilled technicians perform meticulous reconditioning of critical components using specialized techniques and high-grade materials, often exceeding original specifications. This focus on quality ensures extended service life and improved performance, particularly for equipment exposed to Mozambique's unique environmental conditions.
Root Cause Analysis & Process Optimization for Reliability
Beyond routine overhaul, we conduct in-depth root cause analysis of historical performance data and operational challenges. This allows us to implement targeted process optimizations and component modifications, ensuring enhanced reliability and resilience of your machinery in the long term, contributing to sustained productivity in Mozambique.
What Is Major Preventive Overhaul Service (Planned Overhaul) In Mozambique?
In Mozambique, a Major Preventive Overhaul Service, often referred to as a Planned Overhaul, is a comprehensive and systematic maintenance procedure for critical industrial assets, particularly in sectors like energy, mining, and manufacturing. This service is designed to proactively address wear and tear, identify potential failures before they occur, and restore equipment to optimal operational performance and reliability. It transcends routine preventative maintenance by involving the disassembly, inspection, repair, refurbishment, and reassembly of key components and systems within a defined shutdown period. The objective is to significantly extend the asset's lifespan, minimize unscheduled downtime, enhance safety, and ensure compliance with operational and regulatory standards.
| Who Needs It? | Typical Use Cases |
|---|---|
| Operators of Large-Scale Industrial Equipment: Power generation plants (turbines, generators), mining operations (crushers, conveyors, haul trucks), oil and gas facilities (pumps, compressors, processing units), cement plants (kilns, mills), and large manufacturing facilities with continuous production lines. | Scheduled Shutdowns of Power Plants: Overhauling of gas turbines, steam turbines, and generators to maintain efficiency and prevent catastrophic failures. Refurbishment of Mining Equipment: Reconditioning of heavy-duty mining machinery to withstand harsh operating conditions and extend service life. Maintenance of Critical Process Equipment: Planned overhauls of pumps, compressors, and reactors in chemical and petrochemical industries to ensure process integrity and safety. Overhaul of Manufacturing Line Components: Addressing wear and tear in high-volume production machinery to prevent production stoppages and maintain product quality. |
| Asset Managers and Maintenance Engineers: Responsible for ensuring the reliability, availability, and cost-effectiveness of capital assets. | Extending Asset Lifespan: Proactively restoring equipment to a condition that allows for many more years of reliable operation, avoiding premature replacement costs. Minimizing Unscheduled Downtime: Addressing potential issues during planned shutdowns to prevent costly emergency repairs and production losses. Enhancing Operational Safety: Identifying and rectifying potential safety hazards before they lead to accidents. Meeting Regulatory and Environmental Compliance: Ensuring equipment operates within prescribed performance and emission standards. |
| Companies with High Operational Costs Associated with Downtime: Businesses where unexpected equipment failure can result in significant financial losses. | Improving Energy Efficiency: Restoring components to their original design specifications often leads to improved energy consumption and reduced operating costs. |
Key Components of a Major Preventive Overhaul Service
- Disassembly and Inspection: Complete or partial dismantling of the asset to allow for thorough visual and non-destructive testing (NDT) of all components. This includes assessing wear, corrosion, fatigue, and other forms of degradation.
- Component Replacement/Refurbishment: Based on inspection findings, worn-out or nearing-end-of-life components are either replaced with new parts or refurbished to original specifications. This can involve machining, welding, coating, or other specialized repair processes.
- System Testing and Calibration: Thorough testing of all overhauled components and integrated systems to ensure proper functionality, performance, and adherence to manufacturer specifications. This includes dynamic balancing, vibration analysis, pressure testing, and electrical system checks.
- Lubrication and Sealing: Application of appropriate lubricants and replacement of seals and gaskets to prevent leaks and ensure smooth operation.
- Reassembly and Alignment: Careful reassembly of the asset, ensuring correct torquing of fasteners and precise alignment of rotating components.
- Performance Verification: Post-overhaul testing under operational load conditions to confirm the asset is performing as intended and meeting key performance indicators (KPIs).
- Documentation and Reporting: Detailed documentation of all procedures performed, parts replaced, test results, and recommendations for future maintenance.
Who Needs Major Preventive Overhaul Service (Planned Overhaul) In Mozambique?
A major preventive overhaul service, also known as a planned overhaul, is a comprehensive, scheduled maintenance operation designed to significantly extend the lifespan and improve the reliability of critical industrial equipment and machinery. In Mozambique, this type of service is crucial for sectors reliant on heavy machinery and where downtime can lead to substantial economic losses. The primary target customers are large-scale industrial operations, government infrastructure projects, and essential service providers who operate in demanding environments and utilize equipment that has reached a significant operational milestone or is showing signs of potential major failure. These overhauls involve a thorough inspection, replacement of worn-out parts, system upgrades, and recalibration to ensure optimal performance and prevent catastrophic breakdowns.
| Target Customer Segment | Typical Departments Involved | Key Equipment/Assets Requiring Overhaul |
|---|---|---|
| Mining Companies | Maintenance Department, Operations Department, Engineering Department, Fleet Management | Crushers, Grinding mills, Conveyor systems, Shovels, Dump trucks, Haul trucks, Processing plants, Generators |
| Power Utilities (e.g., EDM) | Operations & Maintenance (O&M), Engineering Department, Turbine Management | Turbines (gas, steam, hydro), Generators, Boilers, Switchgear, Transformers, Cooling systems |
| Oil & Gas Companies (Exploration, Production, Refining) | Asset Integrity, Operations & Maintenance, Engineering, Drilling Operations | Pumps, Compressors, Turbines, Refineries' distillation columns, Reactors, Pipelines, Drilling rigs, Offshore platforms |
| Large-Scale Agricultural Businesses & Agro-processors | Farm Management, Processing Plant Maintenance, Logistics Department | Harvesters, Tractors, Irrigation systems, Processing machinery (e.g., sugar mills, edible oil extraction), large storage silos, transport fleets |
| Port Authorities & Railway Operators | Maintenance & Engineering, Operations Department, Infrastructure Management | Cranes (gantry, mobile), Ship loaders/unloaders, Locomotives, Wagons, Track maintenance machinery, Port vehicles |
| Heavy Manufacturing Plants (e.g., cement, steel) | Plant Maintenance, Production Engineering, Mechanical/Electrical Engineering | Kilns, Furnaces, Presses, Rolling mills, Assembly lines, Heavy-duty vehicles, Compressors |
| Water Treatment & Wastewater Management Facilities | Operations & Maintenance, Engineering Department, Plant Management | Pumps (large capacity), Aerators, Filtration systems, Sludge treatment machinery, Generators |
Target Customers and Departments for Major Preventive Overhaul Service in Mozambique
- Mining Sector
- Energy and Power Generation
- Oil and Gas (Upstream & Downstream)
- Large-Scale Agriculture and Agro-processing
- Transportation and Logistics Infrastructure
- Manufacturing and Heavy Industry
- Water and Sanitation Utilities
Major Preventive Overhaul Service (Planned Overhaul) Process In Mozambique
This document outlines the typical workflow for a Major Preventive Overhaul Service (Planned Overhaul) for industrial equipment in Mozambique. This process is crucial for ensuring the longevity, reliability, and safety of critical assets, minimizing unexpected downtime, and optimizing operational efficiency. It involves a structured approach from the initial client inquiry to the final handover and post-service evaluation.
| Phase | Key Activities | Responsible Parties | Deliverables/Outcomes | Considerations (Mozambique Context) |
|---|---|---|---|---|
| Client submits inquiry detailing equipment, scope of overhaul, and desired timeline. Service provider conducts preliminary assessment (remote or on-site) to understand equipment condition, operational history, and specific client needs. Initial risk assessment and identification of critical components. | Client (Asset Owner), Service Provider (Technical/Sales Team) | Inquiry acknowledged, Preliminary understanding of scope, Initial feasibility assessment. | Import duties and lead times for specialized tools or parts. Local availability of qualified technicians and specialized equipment. Understanding of local safety regulations and permits. |
| Service provider develops a detailed proposal outlining scope of work, methodology, estimated timeline, required resources (personnel, equipment, materials), and cost breakdown. Risk mitigation strategies are documented. Quotation is prepared based on the proposal. | Service Provider (Engineering, Procurement, Logistics, Sales) | Detailed Proposal, Formal Quotation. | Currency fluctuations. Provision for local taxes and fees (e.g., VAT). Understanding of exchange rates for imported components. |
| Client reviews proposal and quotation. Negotiations on scope, price, payment terms, warranty, and liability. Contract is finalized and awarded. | Client (Procurement, Legal), Service Provider (Commercial, Legal) | Signed Contract/Purchase Order. | Adherence to Mozambican contract law. Payment terms suitable for local financial systems. Dispute resolution mechanisms. |
| Development of a comprehensive project plan, including detailed work breakdown structure (WBS), Gantt charts, resource allocation, and critical path analysis. Identification of all required permits, licenses, and regulatory approvals. Pre-overhaul inspections and data gathering. | Service Provider (Project Management, Engineering) | Detailed Project Plan, Resource Schedule, Permit Applications. | Lead times for obtaining permits from relevant government ministries (e.g., Ministry of Mineral Resources and Energy for mining equipment). Coordination with local authorities for site access and movement of heavy equipment. |
| Mobilization of personnel, tools, equipment, and materials to the client's site. Establishment of a safe work area, including scaffolding, lighting, and temporary power. Implementation of site-specific safety procedures and toolbox talks. | Service Provider (Logistics, Site Management, HSE) | Mobilized Team and Equipment, Safe Work Area Established. | Logistical challenges of transporting equipment to remote locations. Ensuring compliance with local labor laws for mobilized personnel. Security arrangements for personnel and equipment. |
| Systematic disassembly of the equipment according to manufacturer's specifications and project plan. Thorough inspection of all components for wear, damage, and defects using appropriate measuring tools and NDT methods. Documentation of findings, including photographic evidence. | Service Provider (Technicians, Inspectors, Engineers) | Disassembled Equipment, Detailed Inspection Reports, List of Defective/Worn Parts. | Availability of specialized disassembly tools. Expertise in identifying wear patterns specific to the operating environment. Ensuring proper storage of removed components. |
| Procurement of genuine spare parts from manufacturers or approved suppliers. Fabrication of custom parts if necessary. Quality control checks on all incoming parts and fabricated components. | Service Provider (Procurement, Workshop Team) | Approved Spare Parts, Fabricated Components. | Lead times for importing parts into Mozambique. Working with reputable local suppliers for consumables and auxiliary materials. Customs clearance procedures. |
| Repair or refurbishment of worn or damaged components using approved procedures and materials. Surface treatments, welding, machining, and other repair processes are performed. Testing of repaired components to ensure they meet specifications. | Service Provider (Workshop Team, Specialized Technicians) | Overhauled and Repaired Components, Component Test Reports. | Access to appropriate workshops and machinery. Skilled local labor for specialized repair tasks. Environmental regulations for waste disposal from repair processes. |
| Systematic reassembly of the equipment using specified torque values and procedures. Installation of new and overhauled components. Proper alignment and connection of all systems. | Service Provider (Technicians, Engineers) | Reassembled Equipment. | Ensuring adherence to precise assembly tolerances. Proper training of local technicians on assembly procedures. |
| Performance testing of the equipment under various operating conditions. Verification of all safety systems. Troubleshooting and fine-tuning to ensure optimal performance. Final inspection and sign-off by client representative. | Service Provider (Engineers, Technicians), Client Representative | Test Reports, Commissioning Certificate, Performance Verification. | Availability of testing equipment and simulation tools. Coordination with plant operations for testing windows. Understanding of local performance standards. |
| Preparation of comprehensive documentation, including overhaul reports, inspection records, test results, parts lists, and maintenance recommendations. Training of client's maintenance personnel. Formal handover of the equipment and documentation to the client. | Service Provider (Project Management, Technical Writers), Client Personnel | Complete Documentation Package, Trained Personnel. | Language requirements for documentation (Portuguese). Ensuring clear and concise technical information for local operators. |
| Removal of all tools, equipment, and temporary structures from the site. Restoration of the work area to its original condition. Final site inspection and sign-off. | Service Provider (Site Management, Logistics) | Site Cleared and Restored, Final Sign-off. | Responsible disposal of waste materials according to environmental regulations. Ensuring minimal disruption to ongoing site operations. |
| Provision of warranty support and troubleshooting assistance. Performance monitoring and feedback collection. Lessons learned session to improve future services. | Service Provider (Technical Support, Project Management), Client | Warranty Claims Resolved, Performance Feedback, Service Improvement Plan. | Establishing clear communication channels for ongoing support. Understanding the long-term operational goals of the client in Mozambique. |
Major Preventive Overhaul Service Workflow
- Inquiry and Initial Assessment
- Proposal Development and Quotation
- Contract Negotiation and Award
- Detailed Planning and Scheduling
- Site Mobilization and Preparation
- Equipment Disassembly and Inspection
- Parts Procurement and Fabrication
- Component Overhaul and Repair
- Reassembly and Installation
- Testing and Commissioning
- Documentation and Handover
- Demobilization and Site Restoration
- Post-Service Support and Evaluation
Major Preventive Overhaul Service (Planned Overhaul) Cost In Mozambique
A Major Preventive Overhaul Service, often referred to as a Planned Overhaul, is a comprehensive maintenance procedure designed to inspect, repair, and replace critical components of machinery or equipment to prevent unexpected failures and extend its operational lifespan. In Mozambique, the cost of such a service can vary significantly due to a multitude of factors. These factors include the complexity and size of the equipment, the availability of specialized technicians and parts, the geographic location within Mozambique (e.g., proximity to major industrial hubs like Maputo or Nacala), the reputation and expertise of the service provider, and the urgency of the service required. The pricing is typically quoted in Mozambican Metical (MZN).
| Equipment Category | Estimated Cost Range (MZN) | Notes |
|---|---|---|
| Small to Medium Industrial Pumps/Motors | 15,000 - 50,000 | Standard overhaul, replacement of common wear parts. |
| Medium-Sized Industrial Generators (e.g., 50-200 kVA) | 30,000 - 100,000 | Includes engine overhaul, electrical component checks, fuel system. |
| Heavy Machinery (e.g., Excavators, Loaders) | 75,000 - 250,000+ | Focus on hydraulic systems, engine, transmission, and structural integrity. Can be significantly higher for complex repairs. |
| Industrial Compressors | 40,000 - 150,000 | Includes piston, screw, or centrifugal compressor overhauls, depending on type. |
| Specialized Manufacturing Equipment (e.g., CNC Machines, Food Processing Lines) | 100,000 - 500,000+ | Highly variable based on complexity, automation, and required precision. Often requires specialized OEM technicians. |
| Large-Scale Mining Equipment (e.g., Haul Trucks, Crushers) | 200,000 - 1,000,000+ | Extensive overhauls of major mechanical and hydraulic systems. Often project-based pricing. |
Key Pricing Factors for Major Preventive Overhaul Services in Mozambique
- Equipment Type and Complexity: Larger, more intricate machinery (e.g., industrial generators, heavy mining equipment, large pumps, specialized manufacturing machines) will inherently cost more to overhaul than smaller or simpler units.
- Scope of Work: The extent of the overhaul is a primary cost driver. This includes the number of components to be inspected, repaired, or replaced, and whether it's a routine overhaul or involves addressing specific identified issues.
- Availability of Spare Parts: The cost and lead time for procuring specialized or imported spare parts significantly impact the overall price. Local availability versus international sourcing will create price differentials.
- Labor Costs and Expertise: The rate for skilled technicians, including those with specialized certifications for specific equipment brands, is a major component. The need for foreign expertise can also escalate costs.
- Service Provider's Reputation and Overhead: Established companies with a proven track record and extensive facilities may command higher prices than smaller, less established operators.
- Geographic Location: Services performed in remote areas might incur additional costs for transportation of personnel, equipment, and parts. Proximity to major cities with better infrastructure can lead to more competitive pricing.
- Urgency and Downtime Costs: Emergency or expedited overhauls, often driven by critical operational needs, will typically be more expensive due to overtime labor and priority logistics.
- Warranty and Guarantees: The inclusion of warranties on parts and labor can add to the initial cost but provides valuable long-term assurance.
- Consumables and Ancillary Services: Costs for lubricants, sealants, filters, testing equipment, and any associated testing or calibration services will contribute to the total.
- Original Equipment Manufacturer (OEM) Involvement: When OEM-certified technicians or genuine OEM parts are mandated, costs are generally higher.
Affordable Major Preventive Overhaul Service (Planned Overhaul) Options
This document outlines affordable options for major preventive overhaul services, often referred to as planned overhauls. These services are crucial for extending the lifespan of equipment, preventing costly breakdowns, and ensuring optimal performance. We'll explore value bundles and effective cost-saving strategies to make these essential maintenance programs accessible.
| Service Component | Description | Value Bundle Option | Cost-Saving Strategy |
|---|---|---|---|
| Comprehensive Inspection & Diagnostics | Thorough examination of all critical components, including wear, tear, and potential failure points. Utilizes advanced diagnostic tools. | Included in all overhaul packages. | Scheduled during off-peak hours to minimize operational disruption. |
| Component Replacement (Wear Parts) | Proactive replacement of components with known service life limits (e.g., seals, bearings, filters). | Bronze Bundle: Basic wear part replacement. Silver Bundle: Standard wear part replacement + minor sub-assemblies. Gold Bundle: Comprehensive wear part replacement + major sub-assemblies. | Bulk purchasing discounts for common wear parts. Leveraging OEM or certified aftermarket parts for cost-effectiveness. |
| Lubrication System Overhaul | Cleaning, flushing, and refilling of lubrication systems with appropriate, high-quality lubricants. Inspection of pumps and lines. | Included in Silver and Gold Bundles. | Optimized lubricant selection for longevity and performance. Scheduled re-lubrication programs. |
| Electrical System Check & Calibration | Inspection of wiring, connections, sensors, and control systems. Calibration of critical parameters. | Included in Gold Bundle. Available as an add-on for Bronze/Silver. | Remote diagnostics where feasible to reduce on-site technician time. Standardized calibration procedures. |
| Mechanical Adjustments & Alignment | Fine-tuning of moving parts, ensuring proper alignment and tension of belts/chains. Balancing of rotating components. | Included in Silver and Gold Bundles. | Utilizing specialized alignment tools to reduce setup time. Preventive alignment checks between overhauls. |
| Cleaning & Detailing | Thorough internal and external cleaning of the equipment to improve visibility, prevent contamination, and identify potential issues. | Standard in all bundles. | Integrating cleaning with other service tasks to maximize technician efficiency. |
| Performance Testing & Reporting | Post-overhaul testing to verify operational parameters and confirm performance against baseline or specifications. Detailed report generation. | Included in all bundles. | Standardized testing protocols for faster execution. Digital reporting for reduced administrative overhead. |
Key Benefits of Planned Overhauls
- Reduced risk of unexpected downtime and associated production losses.
- Extended equipment lifespan, delaying capital expenditure on replacements.
- Improved operational efficiency and performance.
- Enhanced safety for personnel and the environment.
- Predictable maintenance costs, allowing for better budgeting.
- Compliance with regulatory requirements and warranties.
Verified Providers In Mozambique
In Mozambique's evolving healthcare landscape, identifying reliable and accredited healthcare providers is paramount for ensuring quality care. Franance Health has emerged as a leading entity, distinguished by its rigorous credentialing process and commitment to excellence. This document outlines the significance of verified providers and specifically highlights why Franance Health credentials represent the best choice for individuals and organizations seeking dependable healthcare services in Mozambique.
| Credentialing Aspect | Franance Health's Approach | Benefit to Stakeholders |
|---|---|---|
| Provider Qualifications | Verification of all medical licenses, certifications, and academic achievements. | Ensures providers possess the necessary expertise and training. |
| Professional Experience | Thorough review of past performance, peer references, and any disciplinary actions. | Guarantees a track record of competent and ethical practice. |
| Regulatory Compliance | Confirmation of adherence to all national and local healthcare regulations. | Mitigates legal and operational risks for patients and partners. |
| Infrastructure and Resources | Assessment of facilities, equipment, and staffing to ensure adequate capacity for care delivery. | Ensures providers can offer comprehensive and effective treatment. |
| Patient Feedback and Outcomes | Incorporation of patient satisfaction surveys and analysis of health outcomes. | Drives continuous improvement and patient-centered care. |
Why Franance Health Credentials Matter
- Unwavering Commitment to Quality: Franance Health's credentialing process is designed to identify and partner with healthcare providers who demonstrate a consistent dedication to high standards of care, patient safety, and ethical practices.
- Rigorous Vetting: Each provider undergoes a comprehensive vetting procedure, scrutinizing their qualifications, experience, regulatory compliance, and operational integrity.
- Enhanced Patient Trust and Safety: By partnering with Franance Health-credentialed providers, patients gain confidence in the reliability and expertise of the care they receive, leading to improved health outcomes and reduced risk.
- Streamlined Access to Care: Franance Health's network simplifies the process of finding trusted healthcare professionals, saving individuals time and effort in their search for quality medical services.
- Continuous Improvement and Monitoring: The credentialing process is not a one-time event. Franance Health engages in ongoing monitoring and evaluation to ensure that its partner providers maintain their high standards over time.
Scope Of Work For Major Preventive Overhaul Service (Planned Overhaul)
This Scope of Work (SOW) outlines the requirements for a Major Preventive Overhaul (Planned Overhaul) service for [Asset/Equipment Name, e.g., Boiler Unit #3, Turbine Generator X, HVAC System Y] at [Facility Name, e.g., Power Plant Alpha, Industrial Complex Beta]. The objective of this overhaul is to restore the asset to its optimal operational condition, enhance reliability, prevent unexpected failures, and extend its service life, in accordance with industry best practices and manufacturer recommendations. This SOW details the technical deliverables and standard specifications expected from the service provider.
| Technical Deliverable | Description | Standard Specifications/Reference |
|---|---|---|
| Detailed Overhaul Plan | A comprehensive plan detailing all tasks, methodologies, safety procedures, timelines, and resource allocation. | Industry best practices (e.g., API, ASME), Manufacturer's Service Manual, Client's safety protocols. |
| Condition Assessment Report | A detailed report on the condition of all major components, including findings from visual inspections, NDT, and measurements. Includes recommended actions and justifications. | Manufacturer's recommended inspection criteria, relevant industry codes (e.g., ISO, ASTM). |
| Repair and Replacement Records | Documentation of all repairs performed and parts replaced, including part numbers, serial numbers, manufacturer, and date of installation. | Manufacturer's part list and specifications, traceable material certifications. |
| Non-Destructive Testing (NDT) Reports | Reports from all NDT activities performed (e.g., UT, MT, PT, VT), including methodology, results, and interpretation. | ASNT SNT-TC-1A, ISO 17637, client-specified standards. |
| Alignment Report | Documentation of alignment results for rotating and static components, detailing acceptable tolerances and actual measurements. | Manufacturer's recommended alignment tolerances, laser alignment specifications. |
| Performance Test Results | Data and analysis from performance tests conducted post-overhaul, demonstrating the asset meets or exceeds original design specifications. | Manufacturer's performance curves and specifications, client-approved test procedures. |
| Vibration Analysis Report | Pre- and post-overhaul vibration data, analysis of trends, and identification of any residual vibration issues. | ISO 10816, manufacturer's acceptable vibration limits. |
| As-Built Drawings/Documentation | Updated drawings and documentation reflecting any modifications or significant repairs made during the overhaul. | Client-provided drawing standards, ISO standards for technical documentation. |
| Warranty Certificates for Parts and Labor | Documentation detailing the warranty periods and coverage for all replaced parts and the overhaul labor. | Manufacturer's standard warranty, service provider's warranty policy. |
| Training Records | Records of any training provided to client's personnel on new components, procedures, or maintenance aspects. | Client-specific training needs assessment, industry standard training methodologies. |
Key Stages and Activities
- Pre-Overhaul Planning and Mobilization: Site assessment, detailed planning, schedule development, procurement of parts and materials, mobilization of personnel and equipment.
- Dismantling and Inspection: Safe and systematic dismantling of the asset, thorough visual inspection, non-destructive testing (NDT), and detailed condition assessment of all components.
- Repair and Refurbishment: Performing necessary repairs, replacement of worn or damaged parts, refurbishment of components as per inspection findings and manufacturer specifications.
- Reassembly and Alignment: Precision reassembly of the asset, meticulous alignment of rotating and static components.
- Testing and Commissioning: Pre-start checks, operational testing, performance testing, vibration analysis, and final commissioning.
- Documentation and Handover: Comprehensive documentation including inspection reports, repair logs, test results, warranties, and training.
- Post-Overhaul Support: [Optional: Specify duration, e.g., 30-day post-overhaul support for any unforeseen issues.]
Service Level Agreement For Major Preventive Overhaul Service (Planned Overhaul)
This Service Level Agreement (SLA) outlines the guaranteed response times and uptime for Major Preventive Overhaul Services (Planned Overhaul), hereafter referred to as the "Service." This SLA is an integral part of the overarching service agreement between [Your Company Name] and [Client Company Name].
| Service Component | Guaranteed Response Time | Uptime Commitment (Post-Overhaul) |
|---|---|---|
| Initial Assessment & Diagnosis of Critical Issues During Planned Overhaul | 2 business hours | N/A |
| Mobilization of Technician for Critical Issue Resolution During Planned Overhaul | 6 business hours | N/A |
| Return to Operational Status (after completion of Planned Overhaul) | N/A | 98% of scheduled operational time within 72 hours of project completion (excluding client-provided delays or approvals) |
| Emergency Support for Post-Overhaul Failures (within 30 days) | 4 business hours | N/A |
Key Definitions
- Planned Overhaul: A scheduled, comprehensive maintenance service designed to prevent major equipment failures, optimize performance, and extend the operational life of critical assets. This includes inspection, cleaning, lubrication, replacement of wear-and-tear parts, calibration, and functional testing.
- Downtime: The period during which the serviced equipment is non-operational due to the Planned Overhaul process itself, or due to unforeseen issues directly arising from the commencement or execution of the Planned Overhaul.
- Scheduled Downtime: Pre-agreed and communicated periods for Planned Overhauls.
- Unscheduled Downtime (during Overhaul): Downtime occurring unexpectedly during the execution of a Planned Overhaul, beyond the initially estimated duration.
- Response Time: The maximum time allowed from the moment a critical issue is reported by the client regarding the ongoing Planned Overhaul to the initial engagement of a qualified technician for assessment and diagnosis.
- Uptime Guarantee: The commitment to minimize unplanned downtime and ensure the serviced equipment is returned to operational status within agreed-upon timeframes post-overhaul.
- Critical Issue: Any malfunction or impediment identified during the Planned Overhaul that prevents the equipment from being returned to service as per the agreed-upon project scope and timeline.
Frequently Asked Questions

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