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Upstream Bioprocessing in Botswana Engineering Excellence & Technical Support

Upstream Bioprocessing solutions for Bioprocessing & Manufacturing. High-standard technical execution following OEM protocols and local regulatory frameworks.

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Optimizing Microbial Fermentation for Bioproducts

Leveraging advanced bioreactor designs and real-time monitoring systems to maximize yield and purity of valuable bioproducts from local microbial strains, contributing to sustainable agriculture and pharmaceutical development in Botswana.

Developing Novel Downstream Processing Techniques

Implementing cost-effective and scalable purification methods, including membrane filtration and chromatography, to isolate and refine biopharmaceuticals and industrial enzymes, enhancing their market viability and accessibility.

Harnessing Local Biomass for Biofuel Production

Researching and developing efficient enzymatic hydrolysis and fermentation processes for underutilized agricultural residues and indigenous plant materials, paving the way for renewable energy solutions and reducing reliance on fossil fuels.

What Is Upstream Bioprocessing In Botswana?

Upstream bioprocessing in Botswana refers to the initial stages of a biopharmaceutical or biotechnological manufacturing process, specifically focusing on the cultivation and growth of biological organisms (such as microbial cells, plant cells, or mammalian cells) to produce a desired biomolecule or product. This phase encompasses all operations from the preparation of cell cultures to their exponential growth in bioreactors. It is a critical foundational step for the subsequent downstream processing, which involves separation and purification of the target product. The primary objective of upstream bioprocessing is to achieve high cell densities and maximize the yield of the target product in a controlled and reproducible manner, ensuring the quality and efficacy of the final biological product. This service is paramount for entities involved in the development and production of biotherapeutics, vaccines, enzymes, diagnostics, and other bio-based products.

Who Needs Upstream Bioprocessing?Typical Use Cases
Biopharmaceutical Companies (local and international with operations in Botswana)Production of monoclonal antibodies for cancer therapyManufacturing of recombinant proteins (e.g., insulin, growth hormones)Development and production of viral vaccines
Agri-biotechnology FirmsProduction of microbial inoculants for enhanced crop yieldDevelopment of bio-pesticides and bio-fertilizers
Research Institutions and Universities (with biomanufacturing capabilities)Pilot-scale production for preclinical studiesDevelopment of novel bioprocesses and cell lines
Diagnostic Kit ManufacturersProduction of enzymes and other biomolecules for diagnostic assays
Food and Beverage Industry (specialty applications)Production of enzymes for food processingFermentation of specific compounds for functional foods

Key Components of Upstream Bioprocessing

  • Media Preparation: Formulation and sterilization of growth media to provide essential nutrients for cell proliferation and product synthesis.
  • Cell Inoculum Development: Aseptic preparation and expansion of a small number of cells to a sufficient volume for inoculation into the main bioreactor.
  • Cell Culture/Fermentation: The process of growing cells in a controlled environment (bioreactor) under optimal conditions of temperature, pH, dissolved oxygen, and nutrient supply.
  • Bioreactor Operation: Monitoring and control of various parameters within the bioreactor to ensure consistent and efficient cell growth and product formation.
  • Process Monitoring and Control: Real-time data acquisition and analysis of critical process parameters (CPPs) to maintain process consistency and identify deviations.
  • Harvesting: The initial step of separating the cells or the extracellular product from the culture medium, preparing it for downstream processing.

Who Needs Upstream Bioprocessing In Botswana?

Upstream bioprocessing, the initial phase of biological product manufacturing, is a critical and often complex stage. In Botswana, the need for expertise and investment in upstream bioprocessing is emerging, primarily driven by specific sectors and government initiatives aimed at fostering local innovation and self-sufficiency in vital industries. This sector is poised to support the development of a more diversified and advanced economy, moving beyond traditional resource extraction.

Target Customers:

The primary target customers for upstream bioprocessing capabilities in Botswana can be segmented into several key groups:

  • Pharmaceutical and Biopharmaceutical Companies: Both existing and nascent companies looking to develop and manufacture therapeutic proteins, antibodies, vaccines, and other biologics locally. This includes companies focused on human and animal health.
  • Agricultural Biotechnology Firms: Businesses developing and producing biofertilizers, biopesticides, genetically modified crops (where regulations permit), and other agricultural inputs that rely on microbial fermentation or cell culture.
  • Research Institutions and Universities: Academic and government research centers that require upstream capabilities for R&D projects, pilot-scale production of novel compounds, and training of future bioprocessing professionals.
  • Food and Beverage Industry: Companies looking to enhance fermentation processes for specialty foods, beverages (e.g., artisanal beers, probiotic drinks), and enzymes used in food production.
  • Government and Public Health Agencies: Entities involved in national health security, pandemic preparedness, and the domestic production of essential medicines and diagnostics.
  • Biotechnology Startups: Emerging companies with innovative ideas for bio-based products that need accessible and scalable upstream manufacturing solutions.

Departments Involved:

Within these organizations, several departments would be directly or indirectly involved in utilizing or benefiting from upstream bioprocessing services and infrastructure:

  • Research & Development (R&D): The core department for discovering and optimizing biological processes, strain development, and initial product characterization.
  • Process Development: Responsible for scaling up laboratory-level processes to pilot and eventually commercial scale, ensuring efficiency and reproducibility.
  • Manufacturing/Production: The operational arm responsible for the day-to-day running of bioreactors, cell cultures, and downstream purification.
  • Quality Control (QC) & Quality Assurance (QA): Crucial for ensuring the safety, efficacy, and consistency of biological products at all stages, including upstream.
  • Regulatory Affairs: Navigating the complex regulatory landscape for product approval and compliance.
  • Supply Chain & Procurement: Managing the sourcing of raw materials, consumables, and equipment for upstream processes.
  • Business Development & Strategy: Identifying new market opportunities and strategic partnerships for bio-based products.
  • Education & Training Departments (in academic institutions): Developing curricula and hands-on training programs in bioprocessing.
  • Public Health & Disease Control Departments (in government agencies): Requiring domestic production capabilities for essential medical supplies.
Target Customer SegmentPrimary Need from Upstream BioprocessingExample Applications in Botswana
Pharmaceutical & Biopharmaceutical CompaniesDevelopment and production of therapeutic proteins, vaccines, antibodies.Local production of essential medicines, potential for export of biologics.
Agricultural Biotechnology FirmsProduction of biofertilizers, biopesticides, microbial inoculants.Enhancing crop yields and sustainability, reducing reliance on imported agrochemicals.
Research Institutions & UniversitiesPilot-scale production for R&D, strain development, training.Facilitating cutting-edge biological research, fostering a skilled workforce.
Food & Beverage IndustryOptimized fermentation for specialty products, enzyme production.Development of novel local food and beverage products, improved food processing efficiency.
Government & Public Health AgenciesDomestic manufacturing of diagnostics, vaccines, and essential medical supplies.Strengthening national health security, preparedness for health crises.
Biotechnology StartupsScalable production of novel bio-based products.Incubating local innovation and commercializing new biotechnologies.

Key Industries Driving Upstream Bioprocessing Demand in Botswana

  • Pharmaceuticals and Biopharmaceuticals
  • Agricultural Biotechnology
  • Food and Beverage
  • Research and Academia
  • Government and Public Health Initiatives

Upstream Bioprocessing Process In Botswana

Upstream bioprocessing in Botswana, like in many other regions, involves a series of critical steps focused on cultivating microorganisms or cells to produce a desired biomolecule. The workflow typically begins with an initial inquiry and progresses through detailed planning, procurement, execution, and finally, product recovery. This process is essential for the development and production of biopharmaceuticals, biofuels, enzymes, and other bio-based products, supporting Botswana's growing interest in biotechnology and bio-economy. The specific details and scale of operations will vary depending on the intended product and application, whether for research, pilot-scale, or commercial production.

StageKey ActivitiesConsiderations for Botswana
Inquiry & Needs AssessmentClient/Researcher identifies a need for a biomolecule. Defining the target product, desired yield, quality requirements, and timeline.Understanding local market demands and potential applications for biotechnological products. Identifying existing expertise and infrastructure.
Strain/Cell Line Development/SelectionSelecting or genetically engineering a suitable microbial strain or cell line that can efficiently produce the target biomolecule. Characterization of the strain/line.Access to global gene banks and research institutions. Potential for local R&D to optimize existing strains for local conditions or specific product needs.
Media Preparation & SterilizationFormulating and preparing growth media containing essential nutrients for the organism. Sterilizing the media to prevent contamination.Availability and cost of raw materials (sugars, nitrogen sources, minerals). Local sourcing opportunities and quality control of ingredients. Access to reliable sterilization equipment.
Inoculum DevelopmentGrowing a small quantity of the selected strain/cell line under optimal conditions to create a sufficient starting culture (inoculum) for the main bioreactor.Maintaining aseptic conditions. Ensuring consistent growth rates. Scalability of inoculum development to match bioreactor volumes.
Bioreactor/Fermenter Setup & SterilizationPreparing and sterilizing the bioreactor or fermenter vessel, including all associated piping, sensors, and impellers.Availability of suitable bioreactor sizes and types. Reliability of power supply for sterilization and operation. Maintenance and repair services for equipment.
Bioreactor Operation & MonitoringIntroducing the inoculum into the sterilized media in the bioreactor and controlling critical parameters like temperature, pH, dissolved oxygen, agitation, and nutrient feed to optimize growth and product formation.Skilled personnel for operating and monitoring complex bioprocesses. Real-time data acquisition and analysis. Calibration and maintenance of sensors. Implementing Standard Operating Procedures (SOPs).
Sampling & AnalysisRegularly taking samples from the bioreactor to monitor cell growth, substrate consumption, product formation, and detect potential contamination.Availability of a well-equipped analytical laboratory. Trained personnel for performing various assays (e.g., HPLC, GC, spectrophotometry, cell counting). Quality control of analytical methods.
Harvesting (if applicable within upstream)For processes where the product is intracellular or the cell mass itself is the product, harvesting of cells might be considered an endpoint of upstream. This can involve centrifugation or filtration.Availability of downstream processing equipment for cell separation. Efficient and cost-effective harvesting methods. Waste management protocols for spent media and biomass.

Upstream Bioprocessing Workflow in Botswana

  • Inquiry & Needs Assessment
  • Strain/Cell Line Development/Selection
  • Media Preparation & Sterilization
  • Inoculum Development
  • Bioreactor/Fermenter Setup & Sterilization
  • Bioreactor Operation & Monitoring
  • Sampling & Analysis
  • Harvesting (if applicable within upstream)

Upstream Bioprocessing Cost In Botswana

Upstream bioprocessing, the initial stage of producing biological products, involves a complex interplay of costs in Botswana. These costs are influenced by various factors, leading to a range of potential pricing. Understanding these determinants is crucial for businesses and researchers operating within or looking to establish bioprocessing facilities in the country. The pricing of upstream bioprocessing services and consumables in Botswana is not as standardized as in more established global hubs. This necessitates a careful evaluation of individual project requirements, supplier negotiations, and the specific nature of the biological materials being processed.

Bioprocessing Stage/ServiceEstimated Cost Range (BWP)Notes/Assumptions
Cell Culture Media (per liter, research grade)250 - 1,500+Varies significantly based on complexity (e.g., basal media vs. serum-supplemented or chemically defined media). Import costs are a factor.
Small-scale Bioreactor Rental (benchtop, per day)800 - 3,000+Includes basic setup, monitoring, and potentially operator assistance. Excludes consumables and media.
Pilot-scale Bioreactor Operation (per batch/run)10,000 - 50,000+Covers equipment usage, utilities, basic QC, and operator time. Media, specialized consumables, and extensive QC are additional.
Upstream Process Development (e.g., media optimization, strain screening)50,000 - 250,000+Highly dependent on project scope, duration, and the number of parameters optimized. Involves skilled labor and analytical services.
Sterile Filtration Unit (lease/service per project)5,000 - 20,000+Cost is for the use of the unit and potentially associated disposable filters. Depends on filtration volume and pore size.
Basic Upstream Process Monitoring & Data Analysis (per project)2,000 - 10,000Covers routine data collection and initial analysis. Advanced bioinformatics or statistical analysis would be extra.
Upstream QC Testing (e.g., endotoxin, sterility, cell viability per sample)150 - 800Cost per test. Can increase significantly for specialized or complex assays.

Key Pricing Factors in Upstream Bioprocessing in Botswana

  • {"item":"Raw Material Sourcing and Purity","description":"The cost and availability of essential raw materials like cell culture media, growth factors, buffers, and supplements significantly impact upstream costs. Sourcing high-purity, specialized reagents locally or through imports (incurring duties and higher shipping) will directly affect pricing. The specific biological organism (bacteria, yeast, mammalian cells, plant cells) dictates the types and costs of media required."}
  • {"item":"Equipment Purchase and Maintenance","description":"Investment in bioreactors (ranging from bench-scale to pilot-scale), incubators, centrifuges, sterile filtration systems, and analytical equipment forms a substantial part of upstream costs. Depreciation, maintenance, calibration, and eventual replacement of these assets contribute to ongoing pricing. Local availability of skilled technicians for maintenance can also influence costs."}
  • {"item":"Skilled Labor and Expertise","description":"The cost of employing qualified personnel, including biotechnologists, microbiologists, chemical engineers, and laboratory technicians, is a major driver. Their salaries, training, and benefits are factored into service pricing. The scarcity of highly specialized expertise in Botswana might command premium salaries."}
  • {"item":"Consumables and Disposables","description":"Sterile tubing, single-use bioreactor bags, filters, pipettes, and culture plates are essential but add up. The choice between reusable and disposable items, as well as their sourcing origin, will affect the overall cost. Sterility assurance requires constant replenishment of these items."}
  • {"item":"Energy and Utilities","description":"Bioprocessing often requires controlled environments with stable temperatures, humidity, and sterile air. The cost of electricity for incubators, bioreactors, and HVAC systems, along with water and waste disposal, contributes to operational expenses. Botswana's energy infrastructure and pricing will be a direct factor."}
  • {"item":"Quality Control and Assurance (QC/QA)","description":"Implementing robust QC/QA protocols, including microbial testing, analytical assays (e.g., protein quantification, cell viability), and validation of processes, adds to the cost. The rigor of these procedures, driven by regulatory requirements and product type, will vary pricing."}
  • {"item":"Scalability and Batch Size","description":"The volume of production directly impacts costs. Larger batch sizes can lead to economies of scale, potentially reducing per-unit costs. However, they also require larger and more expensive equipment and potentially higher upfront investment."}
  • {"item":"Regulatory Compliance","description":"Adherence to relevant biosafety, environmental, and potentially GMP (Good Manufacturing Practice) guidelines necessitates specific infrastructure, documentation, and training, all of which incur costs. The level of regulatory oversight for a particular product will influence the investment required."}
  • {"item":"Geographic Location and Logistics","description":"Importing specialized equipment and reagents into Botswana can incur significant shipping costs, customs duties, and potential delays. Local logistics for internal transport also play a role."}
  • {"item":"Service Provider Markup and Business Model","description":"For contract research organizations (CROs) or contract manufacturing organizations (CMOs) offering upstream bioprocessing services, their operational overheads, profit margins, and the value they add through expertise and infrastructure will be reflected in their pricing."}

Affordable Upstream Bioprocessing Options

Affordable upstream bioprocessing is crucial for the economic viability of biopharmaceuticals and bio-based products. This involves maximizing the yield and quality of biological products during the initial stages of production, such as cell culture or fermentation, while minimizing costs. Key strategies include optimizing culture conditions, selecting cost-effective raw materials, and employing efficient downstream processing integration. Value bundles in upstream bioprocessing are packages of services, technologies, or materials that offer a combined benefit exceeding the sum of their individual parts, often at a reduced overall cost. These can range from bundled consumables and media formulations to integrated technology platforms and service contracts.

Value Bundle TypeComponents IncludedPotential Cost SavingsKey Benefits
Media & Supplement PacksOptimized basal media, specific supplements (e.g., growth factors, amino acids), and potentially feed solutions tailored for a specific cell line and process.Reduced procurement costs through bulk purchasing, minimized R&D time for media development, improved batch consistency.Maximized cell viability and productivity, simplified media preparation, reduced risk of media-related batch failures.
Integrated Bioreactor SystemsBioreactor vessel, integrated sensors (pH, DO, temperature), automated sampling, and control software, often paired with a specific controller or SCADA system.Lower upfront capital costs compared to piecing together individual components, reduced integration time and costs, simplified operation and maintenance.Enhanced process monitoring and control, improved batch reproducibility, streamlined installation and validation.
Consumables & Single-Use KitsPre-sterilized bags, tubing, filters, connectors, and other disposable components designed for a specific bioreactor platform or process scale.Reduced cleaning validation costs, eliminated sterilization cycles, faster changeover between batches or products, minimized water and energy consumption for cleaning.Increased flexibility, reduced risk of contamination, faster turnaround times, lower labor costs associated with cleaning.
Process Development & Optimization ServicesConsulting services for media development, cell line engineering, upstream process design, scale-up studies, and technology transfer, often bundled with access to proprietary technologies or expertise.Reduced in-house expertise requirements, faster time to market, avoidance of costly trial-and-error, access to specialized equipment and knowledge.Accelerated process development timelines, optimized process parameters for yield and quality, risk mitigation during scale-up.

Cost-Saving Strategies for Upstream Bioprocessing

  • Media Optimization: Developing cost-effective, high-performance media formulations to maximize cell growth and product yield. This can involve using cheaper raw materials, reducing component concentrations, or exploring alternative nutrient sources.
  • Process Intensification: Implementing strategies to increase volumetric productivity, such as perfusion or fed-batch cultures, to reduce reactor size and associated capital and operational costs.
  • Raw Material Sourcing: Negotiating favorable contracts with suppliers, exploring bulk purchasing options, and considering alternative, lower-cost raw material providers without compromising quality.
  • Single-Use Technologies (SUTs): While initial investment might seem high, SUTs can reduce capital expenditure, cleaning validation costs, and cross-contamination risks, leading to overall savings, especially for smaller-scale or multi-product facilities.
  • Automation and Process Control: Investing in automated systems for monitoring and controlling critical process parameters (CPPs) to improve consistency, reduce manual labor, and minimize batch failures.
  • Seed Train Optimization: Developing robust and efficient seed train processes to quickly generate sufficient cell numbers for large-scale bioreactors, minimizing time and resource utilization.
  • Waste Reduction and Recycling: Implementing strategies to minimize waste generation (e.g., filter consumables, spent media) and exploring opportunities for recycling or repurposing certain materials.
  • Early Downstream Integration: Designing upstream processes with downstream purification efficiency in mind. This can involve selecting cell lines that secrete the product, or processing conditions that minimize impurity formation.
  • Outsourcing and Contract Manufacturing: Leveraging contract development and manufacturing organizations (CDMOs) for specific upstream steps or entire processes can reduce the need for in-house capital investment and expertise.

Verified Providers In Botswana

In Botswana's evolving healthcare landscape, access to verified and trustworthy healthcare providers is paramount for individuals seeking quality medical services. Franance Health stands out as a leading platform dedicated to connecting users with an extensive network of credentialed and verified healthcare professionals across the country. Our rigorous verification process ensures that every provider listed on our platform meets the highest standards of professional practice, ethical conduct, and regulatory compliance. This commitment to quality and transparency makes Franance Health the definitive choice for anyone prioritizing reliable and effective healthcare in Botswana. By choosing Franance Health, you gain peace of mind knowing you are accessing care from qualified individuals who are dedicated to your well-being.

AspectFranance Health AdvantageWhy it Matters to You
Provider CredentialingStrict and multi-layered verification of licenses, certifications, and qualifications.Ensures you are treated by legitimate, competent, and authorized medical professionals.
Provider Network ScopeExtensive database of diverse healthcare specialties and locations in Botswana.Provides access to the right specialist or general practitioner for your specific needs, no matter where you are.
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Why Franance Health is Your Best Choice for Verified Providers in Botswana:

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Scope Of Work For Upstream Bioprocessing

This Scope of Work (SOW) outlines the requirements for upstream bioprocessing activities, including the production of cell culture or fermentation processes, from initial inoculum preparation to harvest. The objective is to achieve a robust, scalable, and reproducible bioprocess that yields the target biomolecule at the desired quantity and quality. This document details the technical deliverables and the standard specifications that must be met throughout the upstream bioprocessing lifecycle. The scope encompasses media preparation, cell bank characterization, inoculum expansion, bioreactor operation, process monitoring and control, and final product harvest. Adherence to Good Manufacturing Practices (GMP) or relevant regulatory guidelines is mandatory.

ParameterStandard SpecificationAcceptance CriteriaTesting Method/Reference
Cell Viability (Post-Harvest)≥ 90% (or as defined by process)Measured viability at time of harvest.Trypan Blue exclusion assay / Flow cytometry
Cell Titer (Final Harvest)≥ X x 10^6 cells/mL (process-dependent)Achieved cell density at harvest.Automated cell counter / Manual cell counting
Product Titer (Final Harvest)≥ Y mg/L (process-dependent)Quantified target biomolecule concentration.ELISA / HPLC / Spectrophotometry (as applicable)
Process Reproducibility (across batches)< 10% coefficient of variation (CV) for key critical process parameters (CPPs) and critical quality attributes (CQAs).Comparison of key process parameters and product attributes across multiple batches.Statistical analysis of batch data.
Media PerformanceSupports optimal cell growth and productivity.Achieves target cell densities and product titers.Process monitoring data; comparative studies.
Sterility (Process)Absence of microbial contamination.No growth detected in sterility testing of samples throughout the process.Sterility testing (e.g., USP <71>).
Endotoxin Levels (if applicable for downstream)< Z EU/mL (as required for downstream processing)Quantified endotoxin levels in harvested material.LAL assay (USP <85>).
pH ControlWithin defined range (e.g., 6.8 - 7.4) +/- 0.2 units.Continuous monitoring and control during bioreactor operation.Online pH probe; manual spot checks.
Dissolved Oxygen (DO) ControlWithin defined range (e.g., 30-60% saturation) +/- 5% saturation.Continuous monitoring and control during bioreactor operation.Online DO probe; manual spot checks.
Temperature ControlWithin defined range (e.g., 35-37 °C) +/- 0.5 °C.Continuous monitoring and control during bioreactor operation.Online temperature probe; manual spot checks.

Upstream Bioprocessing Technical Deliverables

  • Master Cell Bank (MCB) and Working Cell Bank (WCB) characterization reports.
  • Media formulation and optimization reports.
  • Inoculum expansion strategy and validation report.
  • Bioreactor process development and optimization report.
  • Process Parameter Range (PPR) definition and justification.
  • In-process control (IPC) strategy and validation report.
  • Raw material qualification and testing reports.
  • Process Development Report (PDR) encompassing all upstream development activities.
  • Scale-up strategy and justification report.
  • Batch records for pilot and/or production runs.
  • Process Validation Report (PVR) for GMP manufacturing.
  • Harvest strategy and definition report.
  • Equipment qualification (IQ/OQ/PQ) documentation for all relevant upstream equipment.
  • Deviations and CAPA (Corrective and Preventive Action) reports related to upstream process.

Service Level Agreement For Upstream Bioprocessing

This Service Level Agreement (SLA) outlines the response times and uptime guarantees for the upstream bioprocessing services provided by [Your Company Name] to [Client Company Name]. This SLA is an appendix to the Master Services Agreement (MSA) dated [Date of MSA].

Issue SeverityResponse Time GuaranteeResolution Time Target (Best Effort)Uptime Guarantee
Critical Issue15 minutes4 hours99.9%
Major Issue1 hour8 business hours99.5%
Minor Issue4 business hours3 business days99.0%

Definitions

  • Upstream Bioprocessing: Refers to the cell culture, fermentation, or microbial growth stages of biopharmaceutical manufacturing.
  • Downtime: Refers to a period where the service is unavailable to the client due to a failure or scheduled maintenance.
  • Response Time: The maximum time allowed for [Your Company Name] to acknowledge and begin addressing a reported issue.
  • Resolution Time: The maximum time allowed for [Your Company Name] to resolve a reported issue and restore service.
  • Uptime: The percentage of time the service is available and operational.
  • Critical Issue: An issue that renders the upstream bioprocessing service completely unusable or significantly impedes critical operations, requiring immediate attention.
  • Major Issue: An issue that significantly impacts service functionality but does not completely prevent operation, or a performance degradation that noticeably affects workflow.
  • Minor Issue: An issue that has a minimal impact on service functionality or a cosmetic defect.
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